NOTE D'APPLICATION MAXIM


   

Battery Charger Delivers 2.5A With >96% Efficiency

Battery chargers are usually designed without regard for efficiency, but the heat generated by low-efficiency chargers can present a problem. For those applications, the charger of Figure 1 delivers 2.5A with efficiency as high as 96%. It can charge a battery of one to six cells while operating from a car battery.

Figure 1. Modified feedback paths transform this switchmode power-supply circuit for notebook computers into a high-efficiency battery charger.

IC1 is a buck-mode switching regulator that controls the external power switch, Q1, and the synchronous rectifier, Q2. These n-channel MOSFETs are more efficient than equivalent p-channel types because their on-resistance is lower; therefore they drop less voltage when conducting a given amount of current. IC1 includes a charge pump for generating the positive gate-drive voltage required by Q1.

The battery-charging current develops a voltage across the 25mW resistor R3 that is amplified by the op amp and presented as positive-voltage feedback to IC1. This feedback enables the chip to maintain the charging current at 2.5A. While charging, the circuit can also supply current to a separate load, up to a limit set by the current-sense transformer, T1, and sense resistor, R1.

T1 improves efficiency by lowering power dissipation in R1. The transformer turns ratio (1:70) routes only 1/70 of the total battery-plus-load current through R1, creating a feedback voltage that enables IC1 to limit the overall current to a level compatible with the external components.

Efficiency exceeds 96% at the higher output voltages (Figure 2). (Lower output voltage produces less output power, so the relatively fixed amount of dissipation associated with Q1, Q2, and IC1 represents a larger percentage of the total.) If you inadvertently disconnect the battery during a charge, VOUT cannot rise to a dangerous level (as it can in a boost-mode topology) because the charger's buck-mode topology limits the maximum output voltage to VIN.

Figure 2. Efficiency for the Figure 1 battery charger rises with output voltage.

A related idea appeared in the 10/12/95 issue of EDN.

 

Copyright © 2001 Maxim Integrated Products
Maxim Integrated Products, 120 San Gabriel Dr., Sunnyvale, CA 94086 USA
408-737-7600;